Global Meltblown Fabric Market by Material (Polycarbonate, Polypropylene, Polybutylene Terephthalate, Thermo-plastic Polyurethane, Elastic Polypropylene, Polyamide), Product (Dual Textures and Fine Fibers), and Region (North America, Europe, Asia-Pacific, and LAMEA): Opportunity Analysis and Industry Forecast, 2023-2032

Meltblown Fabric Overview

In the traditional process of making micro and nano fibers called "melt blowing," a polymer melt is extruded via tiny nozzles while being surrounded by a high-speed blowing gas. A nonwoven sheet product made of randomly deposited fibers is suitable for filtration, sorbents, clothing, and medication delivery systems. Melt blowing has many advantages, including its ease of use, high specific productivity, and solvent-free operation. Scientists have created melt-blown fibers with an average diameter as tiny as 36 nm by selecting a suitable combination of polymers with optimized rheological and surface properties.

High-efficiency particulate air (HEPA) filters, which utilize Meltblown fabric materials to catch even the smallest particles, have become more popular due to rising awareness of air and water pollution and the need to improve air and water quality. Due to their extremely absorbent qualities, these materials also find extensive use in a variety of personal care goods, including diapers and feminine hygiene items.

Global Meltblown Fabric Market Analysis

The Global Meltblown Fabric Market Size was $2,033.4 million in 2022 and is predicted to grow with a CAGR of 7.4%, by generating a revenue of $4,127.8 million by 2032.

COVID-19 Impact on Global Meltblown Fabric Market

The market for meltblown fabric has been significantly impacted by the COVID-19 outbreak. The manufacture of face masks and other personal protective equipment (PPE) requires the use of meltblown cloth. Surgical masks, N95 respirators, and other medical apparel are just a few of the many medical applications that are widely utilized in meltblown fabric market. Demand for these goods has been greatly increased by the COVID-19 pandemic. For instance, personal protective equipment (PPE) kits, masks, and other protective clothing that were in great demand during the pandemic are made using meltblown fabric.

After the COVID-19 pandemic's first effects on the meltblown cloth market, a number of factors still have an impact on its course. Research and development in the field of making meltblown fabrics have been sparked by the pandemic. To increase the functionality and performance of meltblown fabric, manufacturers have concentrated on creating better manufacturing methods, filtering efficiency optimization, and the exploration of novel materials. These developments have resulted in the release of meltblown fabrics that are better in quality and more effective on the market.

Growing Demand for Meltblown Market in Healthcare Sector to the Drive Market Growth

Meltblown fabric is in high demand as a result of the increased focus on personal safety, particularly in the healthcare, industrial, and consumer sectors. Due to its excellent filtration effectiveness and barrier qualities, meltblown fabric is a vital component in the creation of face masks, surgical gowns, and other PPE. The high filtration ability of meltblown fabric makes it the best choice for applications requiring liquid and air filtration. The COVID-19 pandemic has raised awareness of the value of cleanliness and good health practices. This has led to a rise in the demand for disposable items like wipes, diapers, and sanitary napkins that make use of meltblown fabric's filtration and absorption properties. The need for meltblown fabric in medical applications is being driven by the ongoing global expansion of the healthcare sector. Surgical masks, medical gowns, drapes, and other disposable medical textiles are all made from meltblown cloth. The market for meltblown fabric is expanding as healthcare facilities place more emphasis on patient safety and infection control.

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Supply Chain and Trade Restrictions to Hamper the Market Growth

Even if the meltblown fabric market has had substantial growth, there are still a number of obstacles that might prevent it from expanding. Supply chains for the meltblown fabric business are intricate, encompassing the sourcing of raw materials, production, and distribution. Natural disasters, trade restrictions, and geopolitical conflicts are just a few examples of factors that might cause supply chain disruptions and have an impact on the availability and price of meltblown fabric. Polypropylene, a polymer derived from petroleum, is principally used in the production of meltblown cloth. Changes in the price and availability of polypropylene resin can have a big effect on the meltblown fabric market. Oil price fluctuations, global resin supply-demand dynamics, and trade policies are just a few examples of the variables that can cause price volatility and have an impact on the profitability of meltblown fabric producers. Production of meltblown fabric requires specialized tools and knowledge. For new players or businesses looking to expand their operations, the technological difficulties associated with maintaining consistent and high-quality output might be a barrier. The process' complexity, which includes keeping exact control over fiber size and distribution while optimizing the parameters, can provide difficulties.

Growing Applications Across Various Sectors to Drive Excellent Market Opportunities

Meltblown fabric has a sizable market opportunity because of the increased attention being paid to air quality and the requirement for efficient filtration systems across numerous industries, including the automotive, healthcare, and manufacturing. Meltblown cloth is a popular option for air filtration applications due to its high filtration effectiveness and capacity to collect tiny particles. Meltblown cloth is widely used in the healthcare industry, particularly for surgical masks, hospital gowns, and other PPE. The demand for meltblown fabric in the medical industry is anticipated to stay strong due to ongoing improvements in healthcare infrastructure and rising healthcare costs worldwide. Further innovation in medical-grade meltblown cloth has the potential to improve its performance and utility. The creation of eco-friendly meltblown cloth can generate massive investment opportunities as sustainability and environmental issues gain attention. The creation of meltblown fabrics can respond to the rising need for ecological solutions by using recycled or biodegradable ingredients. Businesses that invest in R&D to produce environmentally friendly substitutes could obtain a competitive advantage in the market.

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Global Meltblown Market Size, by Material, 2022

The polypropylene sub-segment accounted for the highest market share in 2022. The main substance utilized in the creation of meltblown cloth is polypropylene (PP). It is a thermoplastic polymer with a number of essential qualities that make meltblown fabric production possible. Due to its superior filtering capabilities, polypropylene is perfect for removing particles and impurities. High filtration effectiveness can be achieved with polypropylene-based meltblown cloth, efficiently capturing small particles, bacteria, and viruses. For uses including face masks, air filters, and liquid filtration, this property is essential. Due of its low melting point, polypropylene can be produced using the meltblown method. In the meltblown procedure, polypropylene is melted and extruded via minuscule nozzles, resulting in microfibers that are subsequently gathered and bonded to produce the meltblown fabric. Because polypropylene is easily processed, meltblown fabric may be produced quickly and cheaply. Meltblown fabric made of polypropylene is thin and breathable, making it suitable for face masks and other applications where breathability is crucial. The fabric offers great filtration and efficient air and moisture permeability, boosting user comfort.

Global Meltblown Fabric Market Share, by Product, 2022

The fine fibers sub-segment accounted for the highest market share in 2022. Fine fibers are the main component of meltblown fabric. Higher filtering effectiveness is made possible by fine fibers in meltblown cloth. Since these fibers have a small diameter, they have a larger surface area, which increases the likelihood that they may capture and trap particles, including fine particles, germs, viruses, and other pollutants. Meltblown fabric's filtration ability is improved by fine fibers, making it ideal for demanding uses including face masks, liquid filtration, and air filtration. Excellent barrier qualities are offered by meltblown fabrics with fine fibers. Particles and liquids cannot flow through the dense web-like structure the fine fibers form because it serves as a physical barrier. Applications requiring protection against harmful substances or organisms, such as medical gowns, surgical drapes, and protective clothing, depend on this barrier effect.

Global Meltblown Fabric Market Growth, by Region, 2022

The Asia-Pacific meltblown fabric market generated the highest revenue in 2022. Meltblown fabric is mostly produced in the Asia-Pacific region, particularly in nations like China, Japan, South Korea, and India. These nations are adept at producing meltblown fabric and have a well-established manufacturing infrastructure that satisfies both domestic and international demand. The need for meltblown fabric in items like face masks, medical textiles, filtration, and hygiene products is influenced by the region's vast population, developing healthcare sector, expanding industrial operations, and increased awareness of personal cleanliness. The Asia-Pacific meltblown fabric market is benefited by a number of positive factors, including government regulations that are encouraging, investments in R&D, and a burgeoning middle class with rising purchasing power. These elements foster an environment in the area that is favorable to market expansion and innovation.

Competitive Scenario in the Global Meltblown Fabric Market

New projects and business expansion are common strategies followed by major market players. In February 2023, Sinopec, one of the leading companies in meltblown fabric launched the world’s biggest Green Hydrogen-Coal Chemical Project in Inner Mongolia.

Some of the leading meltblown fabric market players are PFNonwovens Holding s.r.o, Dupont, China Hi-Tech Group Corporation, Sinopec, Mogul, Toray, ExxonMobil, Kimberly-Clark, Xinlong Group, and Pegaa Nonwovens.