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IC20115069 |
Pages: 295 |
Oct 2023 |
Pneumatic Conveying Systems Overview
A pneumatic conveying system transfers dry bulk materials or powders through an enclosed conveying pipeline using pressure differential and gas flow (usually air), generated by an air movement device such as a fan, roots blower or compressor.
Pneumatic conveying provides a cost-effective way to handle, and transfer powdered and bulk granular materials easily with very little loss. It is suitable for a range of process industries such as food and beverage, pet food, chemicals and detergents, renewables, and specialist materials. The biggest plus point of a pneumatic conveying system is the entire process of transferring materials is done inside an enclosed pipeline. This makes it highly safe to use. Also, the system has fewer moving parts, which makes it less dangerous to operators and maintenance workers.
Global Pneumatic Conveying Systems Market Analysis
The global pneumatic conveying systems market size was $30.4 billion in 2022 and is predicted to grow at a CAGR of 5.7, by generating a revenue of $51.9 billion by 2032.
COVID-19 Impact on Global Pneumatic Conveying Systems Market
The pandemic led to disruptions in global supply chains due to lockdowns, travel restrictions, and factory closures. This affected the availability of components and materials required for manufacturing pneumatic conveying systems. Many industrial projects were put on hold or delayed as companies focused on essential operations and dealt with uncertainty. This resulted in postponement or cancelling of orders for pneumatic conveying systems. Economic uncertainty caused by the pandemic led to reduced capital expenditure by industries. Many companies cut down on non-essential investments, impacting the demand for new pneumatic conveying systems.
As economies recovered from the pandemic, industries resumed their operations and investments. This has led to a gradual increase in demand for pneumatic conveying systems as industrial activities regain momentum. The challenges posed by remote work during the pandemic could accelerate the adoption of automation and remote monitoring solutions for pneumatic conveying systems. This would allow for more efficient system management even when personnel are not on-site.
Increasing Shift Towards Automation in Manufacturing to Drive the Market Growth
Pneumatic conveying systems are known for their ability to transport bulk materials quickly and efficiently, improving overall production processes and reducing manual labor. The trend towards automation and smart manufacturing is driving the adoption of pneumatic conveying systems, as they can be integrated into automated production lines and monitored remotely. Industries that require strict hygiene and safety standards, such as food and pharmaceuticals, rely on pneumatic conveying systems to minimize product contamination and ensure worker safety by reducing manual handling. Pneumatic conveying systems are space-efficient compared to mechanical conveying methods, making them suitable for industries with limited space for material transport. Pneumatic conveying systems are often chosen to minimize dust emissions during material transfer, making them attractive to industries that prioritize environmental regulations and worker health. Pneumatic conveying systems offer flexibility in routing materials through pipelines, allowing industries to transport materials over long distances, around obstacles, and through complex layouts. Pneumatic conveying systems can be designed to be energy-efficient, contributing to cost savings and sustainability goals.
High Initial Cost Associated with Installation of Pneumatic Conveying Systems to Restrain Market Growth
Pneumatic conveying systems often involve significant upfront costs, including equipment purchase, installation, and integration with existing systems. This can be a barrier for some businesses, particularly smaller ones with limited budgets. Regular maintenance is crucial to keep pneumatic conveying systems operating efficiently. Unplanned downtime for maintenance or repairs can disrupt production schedules and impact overall operational efficiency. Certain materials being conveyed can be prone to degradation, attrition, or breakage during the conveying process. This can affect the quality of the conveyed material and lead to increased maintenance and replacement costs. In some cases, pneumatic conveying can cause particle segregation, where different-sized particles separate during transport. This can result in inconsistent material quality at the destination and pose challenges for industries requiring uniform material properties. Pneumatic conveying systems might not be suitable for all materials and applications. For example, materials that are cohesive or highly abrasive might not convey well using traditional pneumatic methods, requiring alternative solutions.
Advancements in Industrial Processes to Drive Excellent Opportunities
Automation and Industry 4.0 technologies are reshaping manufacturing and industrial processes. Integrating pneumatic conveying systems with automation and digital monitoring tools can lead to more precise control, improved efficiency, and reduced downtime. There is a growing emphasis on sustainability and environmental responsibility across industries. Pneumatic conveying systems that are designed to minimize energy consumption, reduce emissions, and optimize material usage can gain a competitive edge. The pharmaceutical and food industries require conveying systems that meet stringent hygienic standards. Developing pneumatic conveying systems that are easy to clean, sanitize, and maintain will be crucial in these sectors. The mining and minerals industry relies on the efficient handling of bulk materials. Pneumatic conveying systems that can transport abrasive and fragile materials safely while minimizing dust emissions are in demand. Offering customizable pneumatic conveying solutions to meet specific industry and application requirements can be a significant opportunity. Flexibility in design, capacity, and integration can attract a wider range of clients.
Global Pneumatic Conveying Systems Market Share, by Operating Principle, 2022
The dilute phase conveying sub-segment accounted for the highest share in 2022. In dilute phase conveying, the material is transported at higher velocities within the pipeline compared to dense phase conveying. This higher velocity allows for longer distances and greater throughput, making dilute phase conveying suitable for applications where materials need to be moved over considerable distances. Dilute phase conveying systems generally have lower initial investment costs compared to dense phase systems. As a result, they are more affordable for a wide range of industries and applications. Dilute phase conveying systems are often easier to maintain due to their simpler design and operation. Maintenance and troubleshooting tend to be less complex compared to dense-phase systems. Dilute phase conveying systems can handle higher material throughput rates, making them suitable for applications that require rapid material transfer. The higher velocity in dilute phase conveying can result in less material-to-pipe contact, leading to reduced wear and abrasion on the pipeline surfaces. Dilute phase conveying is suitable for a wide range of industries and applications, including plastics, food processing, pharmaceuticals, and more. This versatility contributes to its dominance.
Global Pneumatic Conveying Systems Market Share, by Technology, 2022
The positive pressure systems sub-segment accounted for the highest share in 2022. Positive pressure systems are better suited for fragile and delicate materials. They maintain the material's integrity by preventing it from being compressed or compacted during transport. Positive pressure systems excel at conveying dense and heavy materials over long distances. They can overcome higher levels of resistance and are well-suited for industrial applications that require bulk material transport. Positive pressure systems can achieve higher throughput rates, making them suitable for industries that require fast and continuous material transfer. The gentle nature of positive pressure conveying minimizes material degradation, ensuring the quality of the conveyed material remains intact. Positive pressure systems can effectively control dust emissions during material transfer, making them suitable for industries with strict environmental and hygiene requirements. Positive pressure systems are generally simpler in design, leading to easier maintenance and reduced downtime. Positive pressure systems are less prone to blockages compared to negative pressure systems, as the positive pressure helps to keep the material moving smoothly.
Global Pneumatic Conveying Systems Market Share, by End Use, 2022
The food industry sub-segment accounted for the highest share in 2022. Conveying systems are designed to meet stringent hygiene standards required in the food industry. They minimize contact points, reduce contamination risks, and ensure the safe handling of food products, reducing the likelihood of foodborne illnesses. Gentle handling is crucial for delicate food items. Conveying systems, such as belt conveyors or pneumatic conveyors, can transport products without causing damage, preserving their quality and appearance. Conveying systems can be tailored to handle different types of food products, whether solid, liquid, or granular. They can also be designed to accommodate various packaging sizes, shapes, and weights. Automated conveying systems often come with integrated tracking and tracing capabilities, allowing for better monitoring of product movement and quality control throughout the production process. Automation through conveying systems reduces the need for manual labor in material handling tasks, leading to cost savings and freeing up human resources for more value-added tasks. Conveying systems enable continuous and consistent material flow, enhancing overall production throughput and reducing bottlenecks in the food manufacturing process.
Global Pneumatic Conveying Systems Market Share, by Region, 2022
The Europe pneumatic conveying systems market accounted for the highest share in 2022. Europe is home to a wide range of industries, including food and beverages, chemicals, pharmaceuticals, and manufacturing. Pneumatic conveying systems find applications in these diverse sectors, contributing to a robust demand for such systems. European industries often operate under stringent regulatory frameworks, especially in areas such as food safety, hygiene, and environmental protection. Pneumatic conveying systems designed to meet these strict standards are in high demand. European industries place a strong emphasis on automation and efficiency to remain competitive. Pneumatic conveying systems fit into this trend by streamlining material handling processes and reducing manual intervention. Europe has a well-developed manufacturing sector with a focus on quality and precision. Pneumatic conveying systems are crucial for optimizing manufacturing processes, especially in industries like automotive and aerospace.
Competitive Scenario in the Global Pneumatic Conveying Systems Market
There are several major players functioning in the highly competitive global pneumatic conveying systems market. In order to increase their market presence and boost their product portfolios, companies invest in research and development to create solutions that offer better performance, reduced energy consumption, and improved material handling capabilities. Companies offer tailored solutions to meet specific industry and application requirements enhances customer satisfaction. Customized pneumatic conveying systems address unique challenges and provide better value to clients.
Some of the leading pneumatic conveying systems market players are Atlas Copco AB, Coperion GmbH, Cyclonaire Corporation, Dongyang P & F, Dynamic Air Inc., Nol-Tec Systems Inc., VAC-U-MAX, Schenck Process Holding GmbH, Pneumatic Conveying, Inc., and Nilfisk Group.
| Aspect | Particulars |
| Historical Market Estimations | 2021 |
| Base Year for Market Estimation | 2022 |
| Forecast Timeline for Market Projection | 2023-2032 |
| Geographical Scope | North America, Europe, Asia-Pacific, and LAMEA |
| Segmentation by Operating Principle |
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| Segmentation by Technology |
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| Segmentation by End Use |
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| Key Companies Profiled |
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